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Optimizing flotation circuits: A comprehensive approach using design of experiments and stochastic simulation in cycle test validation
Indexado
WoS WOS:001357534100001
Scopus SCOPUS_ID:85208035955
DOI 10.1016/J.MINENG.2024.108978
Año 2024
Tipo artículo de investigación

Citas Totales

Autores Afiliación Chile

Instituciones Chile

% Participación
Internacional

Autores
Afiliación Extranjera

Instituciones
Extranjeras


Abstract



Cycle flotation tests have been preferred for obtaining metallurgical projections based on laboratory flotation tests because they can simulate a continuous circuit similar to real flotation plants. However, cycle tests are typically conducted in the laboratory under a limited number of operating conditions, so the behavior of ores in these tests might only partially represent the complexity and variations seen in industry-scale flotation operations. To address this limitation, the current work introduces a methodology that integrates cycle tests with the design of experiments (DoE) and response surface methodology (RSM), as well as stochastic simulation to expand the range of tested conditions and identify optimal regions. The methodology involves four stages: definition and preliminary analysis, construction of metamodels, stochastic simulation, and experimental validation. The proposed approach is illustrated through closed/open cycle tests, covering flotation circuits with rougher, cleaner, and scavenger stages. Various output variables are evaluated, such as weight recovery, overall recovery, kinetics, and concentrate and tail grade. The study reveals that polynomial models were inefficient in fitting the experimental data accurately, leading to the use of Monte Carlo simulation to predict closed-cycle test results, which were later validated experimentally. Ultimately, this research provides valuable recommendations for the appropriate application of DoE and RSM in mineral processing.

Revista



Revista ISSN
Minerals Engineering 0892-6875

Métricas Externas



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Disciplinas de Investigación



WOS
Engineering, Chemical
Mineralogy
Mining & Mineral Processing
Scopus
Chemistry (All)
Control And Systems Engineering
Mechanical Engineering
Geotechnical Engineering And Engineering Geology
SciELO
Sin Disciplinas

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Publicaciones WoS (Ediciones: ISSHP, ISTP, AHCI, SSCI, SCI), Scopus, SciELO Chile.

Colaboración Institucional



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Autores - Afiliación



Ord. Autor Género Institución - País
1 SEPULVEDA-UNDA, FELIPE DAVID Hombre Universidad de Antofagasta - Chile
2 Cortes, Lorena A. - Universidad de Antofagasta - Chile
3 ARANCIBIA-BRAVO, MARIA PIA Mujer Universidad Católica del Norte - Chile
4 Delgado, José Hombre Universidad de Antofagasta - Chile
5 LUCAY-CUEVAS, FREDDY ORLANDO Hombre Pontificia Universidad Católica de Valparaíso - Chile
6 Chacana, Carlos - Universidad de Antofagasta - Chile
7 Galleguillos, Felipe - Universidad de Antofagasta - Chile
8 Castellon, Cesar - Universidad de Antofagasta - Chile

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Financiamiento



Fuente
Fondo Nacional de Desarrollo Científico y Tecnológico
Agencia Nacional de Investigación y Desarrollo
ANID through Fondecyt program

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Agradecimientos



Agradecimiento
The authors thank the support of ANID through Fondecyt program grant n degrees 11180328, 1231283 and 11230550.
This publication was supported by Agencia Nacional de Investigation y Desarrollo de Chile (ANID), Fondecyt program grant n\u00B0 11180328, 1231283 and 11230550 and Fondap 1522A0006.
This publication was supported by Agencia Nacional de Investigation y Desarrollo de Chile (ANID), Fondecyt program grant n\u00B0 11180328, 1231283 and 11230550 and Fondap 1522A0006.

Muestra la fuente de financiamiento declarada en la publicación.