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Sustainable synthesis of 2-ethyl hexyl oleate via lipase-catalyzed esterification: A holistic simulation and cost analysis study
Indexado
WoS WOS:001285431500001
Scopus SCOPUS_ID:85199761585
DOI 10.1016/J.SCP.2024.101726
Año 2024
Tipo artículo de investigación

Citas Totales

Autores Afiliación Chile

Instituciones Chile

% Participación
Internacional

Autores
Afiliación Extranjera

Instituciones
Extranjeras


Abstract



Lipase catalyzed synthesis of fatty acid esters has recently attracted much attention as it represents a cleaner production route compared to the conventional energy intensive chemical method. In this study, the technical and economic viability of 2-ethyl hexyl oleate (2-EHO) synthesis by the catalytic esterification of oleic acid (OA) and 2-ethyl hexyl alcohol (2-EHA) in a stirred tank reactor using Novozym 435 (Candida antarctica lipase B) was investigated. A conversion rate of 91% was obtained by adopting the subsequent optimized parameters: 4% enzyme amount, 2 h reaction time, 4:1 M ratio of alcohol to fatty acid, 150 rpm stirring speed, and 60 degrees C temperature. The lipase operational stability study showed that enzymes can be used for 30 successive cycles without significant lose in activity. The use of Aspen Plus simulator enabled the development of a detailed process flow diagram, which significantly improved the understanding of this clean production method and assessed the overall costs. A holistic cost analysis revealed a production cost of $2109 per ton of 2-EHO, thereby yielding an approximate 28% profit margin relative to prevailing market rates. Rigorous financial assessments corroborated the project's viability, substantiating a net present value (NPV) of $14.7 MM, a return on investment (ROI) of 583.91% (plant life time = 15 years), projected Payback Period stands at 6 years, and an internal rate of return (IRR) of 23%. These results confirm the technical and economic feasibility of lipase catalyzed production of 2-EHO, highlighting its potential as an environmentally and profitable approach in the synthesis of fatty acid esters.

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Disciplinas de Investigación



WOS
Chemistry, Multidisciplinary
Environmental Sciences
Green & Sustainable Science & Technology
Scopus
Sin Disciplinas
SciELO
Sin Disciplinas

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Publicaciones WoS (Ediciones: ISSHP, ISTP, AHCI, SSCI, SCI), Scopus, SciELO Chile.

Colaboración Institucional



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Autores - Afiliación



Ord. Autor Género Institución - País
1 Faisal, Shah - Chengdu Univ - China
Chengdu University - China
2 Sadek, M. Shaaban - Minia Univ - Egipto
Faculty of Engineering - Egipto
3 Pastore, Carlo - Natl Res Council CNR - Italia
Istituto di Ricerca sulle Acque, Italy - Italia
4 di Bitonto, Luigi - Natl Res Council CNR - Italia
Istituto di Ricerca sulle Acque, Italy - Italia
5 Alshammari, Saud O. - Northern Border Univ - Arabia Saudí
Northern Border University - Arabia Saudí
6 Mussagy, Cassamo U. - Pontificia Universidad Católica de Valparaíso - Chile
7 El-Bahy, Salah M. - Taif Univ - Arabia Saudí
Taif University - Arabia Saudí
8 Abdellatief, Tamer M. M. - Minia Univ - Egipto
Univ Sharjah - Emiratos Árabes Unidos
Faculty of Engineering - Egipto
University of Sharjah - Emiratos Árabes Unidos
8 Abdellatief, Tamer M.M. - Faculty of Engineering - Egipto
University of Sharjah - Emiratos Árabes Unidos
9 El-Bahy, Zeinhom M. - Al Azhar Univ - Egipto
Faculty of Science - Egipto
10 Mustafa, Ahmad - October Univ Modern Sci & Arts MSA - Egipto
Faculty of Engineering - Egipto

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Financiamiento



Fuente
Deanship of Scientific Research at Northern Border University, Arar, KSA
Chengdu University
Deanship of Scientific Research at Northern Border University

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Agradecimientos



Agradecimiento
The present work was funded by start-up fund of Chengdu University (No. 2081924037) . The authors extend their appreciation to the Deanship of Scientific Research at Northern Border University, Arar, KSA for funding this research work through the project number "NBU-FFR-2024-177-03".
The present work was funded by start-up fund of Chengdu University (No. 2081924037). The authors extend their appreciation to the Deanship of Scientific Research at Northern Border University, Arar, KSA for funding this research work through the project number \u201CNBU-FFR-2024-177-03\u201D.
The present work was funded by start-up fund of Chengdu University (No. 2081924037). The authors extend their appreciation to the Deanship of Scientific Research at Northern Border University, Arar, KSA for funding this research work through the project number \u201CNBU-FFR-2024-177-03\u201D.

Muestra la fuente de financiamiento declarada en la publicación.